• Transparent Viscous Hydroxyl-Terminated Polybutadiene (HTPB)

CAS 69102-90-5 HTPB Hydroxyl-Terminated Polybutadiene for Propellant, Adhesives, Sealants, and Coatings

Hydroxyl-terminated polybutadiene (HTPB) is a high-performance polymer characterized by the presence of hydroxyl functional groups. It is widely used in the aerospace, automotive, and construction industries.

Product Description

Product Name: Hydroxyl-Terminated Polybutadiene (HTPB)
CAS No.: 69102-90-5
Standard: MIL-H-85497 / GJB 1327A

 

Product Overview

 

Hydroxyl-Terminated Polybutadiene (HTPB) is a high-performance liquid rubber with a main chain consisting primarily of cis-1,4-butadiene units, terminated at both ends with hydroxyl (–OH) groups.


Through reaction with isocyanates or cross-linking agents, HTPB forms a three-dimensional polyurethane elastomer network featuring excellent mechanical strength, flexibility, chemical resistance, and electrical insulation.

 

With its outstanding low-temperature toughness (brittle point below –70 °C) and superior hydrolysis resistance, HTPB is widely used in solid propellants, polyurethane elastomers, potting and sealing compounds, coatings, adhesives, and polymer modification applications.

Why Choose Our HTPB

 

 

1. High Batch Consistency for Advanced Formulations

 

HTPB is a mixture rather than a pure compound; many buyers struggle with variations in hydroxyl value, molecular weight, and viscosity between batches.


Our Solution:
We employ dual-method quality control (GPC + VPO) to ensure narrow molecular weight distribution and hydroxyl value deviation < ±0.02 mmol/g, guaranteeing consistent performance and formulation reproducibility for propellant and adhesive systems.

 

2. Superior Low-Temperature and Water Resistance for Harsh Environments

 

Traditional polyether or polyester-based polyurethanes tend to degrade under humid or low-temperature conditions.


HTPB Advantages:

     •   Ether-free and ester-free backbone → Excellent hydrolytic stability and chemical resistance

     •   Cured product brittle temperature < –70 °C → Maintains elasticity and toughness
Ideal for aerospace, cryogenic systems, defense equipment, and outdoor structural materials.

 

3. Excellent Electrical and Thermal Cycling Properties

 

     •   Electrical insulation comparable to epoxy and silicone rubber

     •   Low vapor permeability and water absorption

     •   No cracking under thermal cycling (–55 °C ~ +130 °C)
→ Perfect for electrical potting, sealing, and moisture-proof insulation materials.

 

4. Easy Processing and High Workability

 

HTPB is a transparent viscous liquid that can be mixed, poured, and cured at room temperature — highly compatible with automated production lines.

 

     •   Suitable for on-site casting

     •   Retains both rubber-like elasticity and structural strength after curing

     •   Supports continuous production of large-scale components, encapsulants, and coatings

 

5. Custom Molecular Design Capability

 

We can design and produce customized HTPB grades tailored to customer processing requirements:

 

     •   Hydroxyl value (OH value): 0.47 – 1.4 mmol/g

     •   Molecular weight (Mn): 1600 – 4600 g/mol

     •   Viscosity (40 °C): ≤ 9.5 Pa·s

 

Available options:

 

     •   Modified HTPB (Type I–VI)

     •   Hydrogenated HTPB (for improved aging resistance)

     •   Single- or multi-functional hydroxyl-terminated LPBOH structures

 

Technical Parameters

 

HTPB (GJB1327A) RF-I RF-II RF-III RF-IV RF-V RF-VI
Appearance Colorless or light-yellow transparent liquid, with no visible impurities.
Hydroxyl value, mmol/g 0.47-0.53 0.54-0.64 0.65-0.7 0.71-0.8 0.81-1.0 1.0-1.4
Mn, ×103 3.8-4.6 3.3-4.1 3.0-3.6 2.7-3.3 2.3-3.0 1.6-2.4
Viscosity(40℃), Pa.s ≤9.5 ≤8.5 ≤4.0 ≤3.5 ≤5.0 ≤3.0
Moisture, % ≤0.05 ≤0.05 ≤0.05 ≤0.05 ≤0.1 ≤0.1
* In addition:We can research and develop the new HTPB according to the special demand of our clients.

 

 

Key Features

 

     •   High rubber elasticity (> 80% 1,4-bond structure)

     •   Excellent low-temperature flexibility (brittle point < –70 °C)

     •   Superior water and chemical resistance (ether- and ester-free backbone)

     •   High wear and impact resistance

     •   Low glass transition temperature (Tg ≈ –75 °C)

     •   Outstanding electrical insulation and low moisture absorption

     •   Compatible with various fillers (carbon black, talc, process oils)

     •   Excellent fluidity for automated and on-site potting processes

 

Applications

 

     •   Solid propellant binder (HTPB/AP/Al systems)

     •   Polyurethane elastomers and structural components

     •   Coatings and anti-corrosion layers (weather- and impact-resistant)

     •   Adhesives and sealants

     •   Electrical potting and insulation materials

     •   Waterproof and anti-corrosive building coatings

     •   Rubber and resin modification additives

     •   Lightweight damping and composite materials

     •   Automotive, aerospace, and marine structural parts

 

Packing & Storage


     •   Package: 200 L iron drum (approx. 170 kg per drum)

     •   Storage: Keep in a cool, dry, and well-ventilated place (–20 ~ 38 °C)

     •   Shelf Life: 12 months (may still be used after re-inspection and approval)

     •   Transportation: Protect from moisture and sunlight; avoid contact with strong oxidizers

 

Get a Quote or Technical Datasheet

 

Looking for a trusted hydroxyl terminated polybutadiene manufacturer or bulk HTPB supplier?

Contact Ruifeng today for pricing, technical consultation, or sample requests.

 

 

Our Advantages

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Advanced Products & Technology Expertise
We specialize in high-performance polyurethanes and advanced new materials, driven by proprietary formulations and continuous process innovation to deliver superior value.
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Rigorous Quality & Certification System
All products comply with international standards and pass multi-stage inspections, ensuring reliable quality and consistent performance.
 
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Continuous R&D and Innovation
Our dedicated R&D centers collaborate with leading institutes to develop next-generation materials.
 
 
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 Safety & Environmental
We adhere to global EHS standards and sustainable manufacturing practices, minimizing environmental impact and ensuring workplace safety.

 

Our Services

 
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If you would like more information about this product, please feel free to contact us.

Product Consistency:
Stable quality and reliable performance in every batch.

Stable Supply:
Own factory ensures long-term and steady supply.

Free Samples:
Free samples available for testing and evaluation.

Global Logistics:
Experienced in international shipping and hazardous export.

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